How do you prevent grinder wheel burst in metalworking?
- wctool
- June 14, 2017
- 1:08 pm
- No Comments

Overspeed shut-off: how does it work?
Powerful pneumatic grinders have a governor that regulates the air inlet as a function of the speed. When speed increases, the inlet gets smaller to limit it to the maximum speed defined for the tool. This mechanism is developed to work at a certain air pressure; if the air pressure increases significantly, the speed will become too high. This is where the overspeed protection comes in. See it in action:
1. Regular pressure operation
At the correct pressure, air travels from the air inlet through the motor to the exhaust, without any intervention from the shut-off mechanism. The tool can work at its full effect.
Shut-off system not activated – The air flow is continuous.
2. Overpressure operation
If pressure increases heavily and the wheel speed significantly exceeds the maximum speed defined for the tool, the centrifugal force will liberate a steel ball that will block the air inlet. This shuts off the air flow and the tool stops. This happens instantly, in a fraction of a second, before the grinding wheel has the time to reach a speed where it could burst and send fragments into the path of the operator or someone else.
Shut-off system activated – The air flow is interrupted.
IMPORTANT: To restart the tool, you need to carry out maintenance; the steel ball has to be removed from the air flow and put back in its initial position. An actioned shut-off typically signals an abnormality with the air flow, so we highly recommend you perform airline diagnostics and investigate the root cause.